How to Pack and Ship a Laptop Safely

How to Pack and Ship a Laptop Carefully? | Complete Guide

Safe and secure transportation is crucial when it comes to shipping a laptop. Proper packaging is vital in protecting your laptop from potential damage during transit.

In this article, we’ll give you a detailed guide on how to pack and ship your laptop safely, minimizing the risk of accidents. After reading this guide, you can send your laptop to any desired location in perfect condition.

Step-by-step Guide to Pack and Ship a Laptop

How to Ship a Laptop?

Shipping a laptop can be daunting for many due to concerns about its value and the potential risk of damage. However, following this step-by-step tutorial can minimize the chances of damaging your laptop.

5 Tips to Follow Before Packing a Laptop

Here are some essential tips to follow before you pack your laptop:

Tip #1: Gather the Necessary Packing Materials

First, you must gather all the essential materials to pack your laptop. You’ll need the following things:

  • Laptop original box or cardboard box
  • Plastic bubble wrap
  • Packing peanuts
  • Foam pieces
  • Tape
  • “Fragile” / “Handle with Care” stickers or labels

Tip #2: Backup Your Stored Data

Secondly, make a backup of the data stored on your laptop. It’s a necessary step because if, by any chance, the laptop gets damaged or is misplaced, your data is safe.

Tip #3: Remove External Accessories

Never pack a laptop with its external accessories connected to it. They can impair or scratch the laptop.

The external accessories include:

  • Charger
  • Cable
  • Mouse
  • Speakers
  • USB
  • Keyboard etc

Always remove them before packing the laptop. You can pack these accessories separately.

Tip #4: Drain the Battery

Before shipping a laptop, it’s advised to discharge the battery partially. Maintaining a battery charge level between 20% and 50% is recommended, as it helps reduce overheating.

Tip #5: Power Off the Laptop

Ensure to power off the laptop before packing and shipping it. Shutting down the laptop assures ongoing programs are closed, securing your data and preventing probable transit-related harm.

Step-by-step Guide to Pack a Laptop for Shipping

By following the guide below, you can effectively pack your laptop to provide it with optimal protection:

Step #1: Wrap the Laptop with Bubble Wrap

a laptop wrapped in a bubble wrap

The first step is to wrap the laptop in bubble wrap, ensuring it is tightly secured. Make sure the laptop is fully covered, leaving no exposed areas.

  • Spread the bubble wrap on a table.
  • Place the laptop in the center.
  • Now, fold the laptop in the bubble wrap so the thickness is 2 inches.
  • Use tape to make the packing tight, especially around the edges. 

Furthermore, putting a small cushioning layer of bubble wrap or foam between the keyboard and screen while the laptop is closed is advisable to ensure their safety. This successfully saves the keyboard and screen from possible detriment.

Step #2: Cover the Wrapped Laptop in Plastic

bubble wrapped laptop covered in plastic

The second step is to cover the wrapped laptop in plastic. It will give extra protection against moisture and rain.

  • Spread the plastic sheet on a table.
  • Place the wrapped laptop in the center.
  • Now, fold the laptop in a plastic sheet.
  • Use tape to make the packing tight.

Step #3: Select the Right Shipping Box

cardboard box

You can use the original laptop box. You can opt for a cardboard box bigger than the laptop if the original laptop’s box is unavailable. The extra space allows you to put packing peanuts and foam pieces to protect the laptop. 

Step #4: Place the Laptop Inside the Box

cardboard box filled with packing peanuts

Now, it’s time to put the laptop in the shipping box. 

  • Fill the bottom of the box with packing peanuts.
  • Place the laptop in the center.
  • Put foam or packing peanuts in the remaining space. 

Step #5: Perform a Shake Test

a person with a cardboard box in his hand

After tightly compressing the packing peanuts, perform a shake test to check if the laptop leaves its position. If the laptop displaces, fill the remaining void with packing peanuts or foam, so it remains in place.

Step #6: Secure the Box

a girl putting tape on a cardboard shipping box
  • After putting the laptop in the shipping box, close the box.
  • Seal the box using high-quality packaging tape.
  • Put a “Fragile” sticker or label on the box so the handler keeps it with takes precautions.
  • Put a Lithium battery handling label and write your phone number on it.

Step #7: Choose a Shipping Service

Always go for a credible shipping service that has positive customer reviews. You can compare different companies’ services, prices, and reviews. Select one that suits your budget and needs and gives a parcel tracking facility.

If you use ACPL service for shipping the laptop, you can track your package using our ACPL courier tracker

Step #8: Insure Your Shipment

Consider insuring your laptop shipment. You can claim if the laptop is lost or gets damaged. Contact your shipping company to inquire about insurance options. Get details.

Step #9: Track Your Shipment

After placing the order for laptop delivery, you will be given a tracking number to find your parcel’s location. You can use this tracking number to locate your parcel’s whereabouts.

Don’t share your parcel tracking number except with the recipient and the courier company. You can read about the consequences of sharing your parcel tracking number.

Can I Ship a Laptop with a Battery?

Yes, you can ship a laptop with a battery. It’s not compulsory to remove batteries from the laptop. However, some requirements exist for safe transportation of electronic devices with Lithium-ion batteries. You need to fulfill these requirements to ship your laptop.

If you want to ship your laptop overseas by air, then you have to comply with the requirements given by the UN Manual of Test and Criteria:

Single-Cell Batteries

For single-cell batteries, such as those used in many computers, the restriction is 2 cells with a total capacity of ≤ 20Wh (watt-hours).

So, if your laptop has a single lithium-ion battery with two cells or fewer and the total capacity doesn’t exceed 20Wh, you can ship it without removing the battery. 

Multi-Cell Batteries

The limit is generally 4 cells with a total capacity of ≤ 100Wh for multi-cell batteries. This applies to devices with larger batteries, such as:

  • High-performance laptops
  • Certain portable workstations etc

If your laptop has a battery with more than 2 cells or a total capacity exceeding 20Wh but staying within the 4-cell, ≤ 100Wh limit, you can ship it without removing the battery.

Every shipping company has its own rules in this regard. These guidelines may vary slightly depending on the specific shipping regulations and carrier policies. Therefore, it is always a good idea to read their rules attentively before using the service.

How Do I Ship a Laptop with a Lithium Battery?

Shipping a laptop that contains a lithium battery can be a complex process. However, you can follow these instructions to ship a laptop with lithium batteries.

Tip #1: Watt-Hour Check

Verify the watt-hour rating of your laptop battery to determine if it falls within the allowed limits for shipping. The policy for shipping is as follows:

  • Single-cell batteries: 2 cells, ≤ 20Wh
  • Multi-cell batteries: 4 cells, ≤ 100Wh

Tip #2: Battery Checking

Check the battery before placing it in the laptop to see if it’s bulging or leaking. Don’t ship the laptop if there’s any problem with the battery. Otherwise, it can lead to fire, explosions, or chemical exposure during transportation.

Tip #3: Battery Placement

Keep the battery inside the laptop during transit for enhanced protection. The shipping box experiences external forces while delivery. Therefore, the battery remains safe in case of accidental bumps.

Tip #4: Prevent Laptop Activation 

Place a thin cardboard between the keyboard and the screen to prevent accidental laptop activation during shipment. If the laptop is accidentally activated, it can cause overheating. So, the cardboard will act as a barrier and prevent accidental activation of the laptop.

Tip #5: Firm Packaging

Use solid and rigid packaging to firmly house the laptop so the battery is well-protected from potential harm.

Tip #6: Marking Requirements

Depending on the regulations, you may need to apply the new Lithium Battery Mark or Lithium Battery Handling Label and a contact number for additional information. Due to the handling label, the shipping personnel will be diligent while carrying the parcel.


These comprehensive steps can significantly increase the chances of safely shipping your laptop. Remember to prioritize proper packaging, secure the box well, and choose a trustworthy shipping service.

Consider the country’s policies and the shipping company rules regarding lithium-ion batteries to avoid problems. Taking these precautions will give you peace of mind. It assures that your laptop arrives at its destination unscathed.


Follow the following steps to pack a laptop for shipping:

  • Wrap the laptop with bubble wrap
  • Cover the wrapped laptop in a plastic
  • Select the appropriate shipping box
  • Place the laptop inside the box
  • Perform a shake test
  • Secure the box

No, it’s not necessary to remove batteries from the laptop if it fulfills these two conditions:

  • Single-cell batteries: 2 cells, ≤ 20Wh
  • Multi-cell batteries: 4 cells, ≤ 100Wh

The outer packing must be solid enough to safeguard the battery.

It’s generally recommended to partially discharge the laptop battery before shipping it. A battery charge level between 20% and 50% is suggested. It minimizes the risk of anticipated hazards during shipment.

Laptops are considered dangerous to ship because of the lithium-ion batteries present in them. These batteries can catch fire or harm the laptop if it’s not packed properly. Therefore, you need to follow the rules to avoid any mishaps. 

Here are some easy steps to send a laptop safely by mail:

  • Remove and pack all the external accessories.
  • Use a robust box for packing the laptop. 
  • Cover the laptop in bubble wrap, then in plastic.
  • Fill the box with foam and packing pallets.
  • Put the laptop in the box.
  • Do a shake test.
  • Seal the box tightly. 
  • Label the box.

Similar Posts